A fast-paced food and pharmaceutical industry demands precision, efficiency, and adaptability. When production lines are held together with off-the-shelf solutions, performance suffers. That’s why more manufacturers are investing in custom conveyor systems tailored to their product flow and sanitation standards.

Wire Belt’s Model 200 straight line conveyors aren’t built to sit on a shelf; they’re engineered to meet the real-world demands of the facilities they serve. From the type of belt used to the incline of the frame and the design of the support structure, each component is thoughtfully configured to do one thing: make your operation better.

Key Takeaways

  • Custom conveyor systems optimize performance, hygiene, and longevity
  • Built to meet the exact needs of your processing line and product type
  • Straight line conveyors support tight transfers and incline/decline functionality
  • Sanitary construction and open-frame design simplify cleaning
  • Wide selection of belts and drive controls for flexible integration

When One-Size-Fits-All Doesn’t Work

No two production lines are exactly alike. Some facilities handle sticky dough; others deal with frozen chicken, delicate baked goods, or blister-packed pharmaceuticals. Yet many operations try to shoehorn a generic conveyor into their process, only to face unexpected inefficiencies, sanitation headaches, and frequent breakdowns.

This is where custom conveyor systems make a real difference. Designed from the ground up for your facility’s layout, product weight, moisture levels, and cleaning requirements, these conveyors are built to serve, not to be adjusted or retrofitted after the fact. Wire Belt’s straight line conveyors solve problems before they start, offering a reliable foundation for everything else in your process.

Built with Sanitation in Mind

Sanitation is not negotiable. Wire Belt’s custom straight line conveyors feature an open construction with food-grade blue polyethylene wear strips mounted to a stainless steel frame. This design minimizes surface contact and makes every component easy to access during washdowns. There are no hidden nooks or hard-to-reach spots; debris has nowhere to hide.

For facilities subject to rigorous hygiene protocols, the system’s IP66-rated drive motors and OS2-protected surfaces allow for aggressive cleaning routines without compromising motor integrity. The structure itself is built for frequent, intensive sanitation cycles, reducing labor while maintaining compliance.

When sanitation and uptime are both top priorities, cleanability becomes part of the system, not a side concern.

Tailored Solutions for Real-World Applications

Wire Belt’s design process is collaborative. The team works closely with food processors and facility engineers to understand workflow challenges, product sensitivity, and space constraints. The results? Custom conveyor systems that solve very specific problems.

Need to transport packaged frozen vegetables up a slight incline without breakage? That’s been done, with a Versa-Link® belt and incline adjustments for proper product flow. Moving baked goods across multiple levels of a facility? A Compact-Grid™ belted conveyor with integrated inclines and level transfers does the trick. Handling heavy, irregular cuts of meat? Eye-Flex® belts with a solid stainless steel support frame keep things moving while holding up to constant washdown.

Every industry is different, and Wire Belt’s approach respects that reality. These aren’t just conveyors; they’re engineered tools that perform with precision in the environments they’re made for.

Features That Work for You

Flexibility isn’t just about the belt, but more about the framework, the height, and the controls. Wire Belt’s straight line conveyors come with a range of adjustable and optional features designed to adapt to the way your facility runs. Need a unit on wheels? Add swivel lockable castors. Require belt speed control? Integrate a variable-frequency drive (VFD) for fine-tuned movement.

All conveyors are height adjustable between 34 and 42 inches, ensuring ergonomic integration with existing equipment. Whether your line is fully automated or partially manual, the system fits around your people, machines, and goals.

Multiple drive panel configurations are available, from heavy-duty stainless steel enclosures with emergency stop functionality to lightweight alternatives for simpler applications. Whatever the environment, the control system is built to match.

A Foundation for Long-Term Efficiency

Choosing straight line conveyors built specifically for your application is more than a short-term upgrade—it’s a long-term investment in uptime, cleanliness, and worker safety. Systems that match your layout and process don’t just perform better; they last longer, need fewer adjustments, and simplify maintenance routines.

When a conveyor is designed to carry your product, fit your floor plan, and support your sanitation requirements, the rest of the operation becomes more efficient by default. That’s the hidden value of custom conveyor systems: they unlock new potential across your entire production line.

Ready to streamline your operation with equipment that fits your process, not the other way around? Contact Wire Belt’s Technical Sales Team today to start planning your custom conveyor system.

FAQs

What belt options are available for Wire Belt straight conveyors?

We offer Flat-Flex®, Versa-Link®, Compact-Grid™, and Eye-Flex® belts, each chosen based on product type, weight, and washdown requirements.

Can your straight line conveyors be customized for inclines or declines?

Absolutely. Each system can be designed with inclining or declining sections to accommodate layout changes and production flow.

How do these systems handle sanitation and washdown procedures?

They’re built with open, stainless steel frames and food-safe polyethylene supports for easy cleaning. Motors are rated for washdown environments as well.

Are your conveyors mobile or fixed in place?

Both options are available. Standard units include height-adjustable footpads, and optional swivel castors can be added for mobility.

Can I control conveyor speed and automation?

Yes. We offer variable-frequency drives (VFDs) with customizable control panels to manage speed, stop/start, and emergency functions.

What industries typically use your custom conveyor systems?

Our systems are ideal for food processing, bakery, frozen goods, pharmaceutical, meat handling, and packaging industries where hygiene and performance are critical.