NOTICE: Wire Belt of America's sales office will be closed Dec 24th and Dec 25th for the Christmas Holiday. We will close again on Jan 1st, 2025 for New Year's Day.

We at Wire Belt Company of America know that joining (Also known as splicing) wire conveyor belts is a critical aspect of conveyor system maintenance, especially when facing unexpected production line breakdowns.

The urgency of restoring your conveyor line’s operations quickly, highlights the need for a comprehensive understanding of the benefits of the various wire conveyor belt splicing methods available.

In this blog post, we’ll shed some light on the benefits of each conveyor belt splicing method. This includes full strand Flat-Flex belt splicing, EZ-Splice joining strands and the use of conveyor belt joining clips.

Full Strand Flat-Flex Belt Splicing

The full strand splicing method for Flat-Flex wire belts has many benefits that make it the most commonly used and traditional method of joining a wire conveyor belt. Let’s look at the three biggest benefits that the full strand splicing method offers:

  1. Maintains Consistent Belt Pitch: The full strand splicing method is the most comprehensive way to join a Flat-Flex conveyor belt. This technique ensures a seamless connection with no gaps or open spaces in the belt, providing reliability when the belt is installed on your conveyor.
  2. Strength & Durability: When properly installed, the full strand splicing method proves to be exceptionally strong and durable. Minimizing distortion of the wire with the use of a wire straightening tool during installation results in reliable and long lasting joints capable of withstanding the rigors of conveyor belt operations.
  3. Cost Efficient: Utilizing the extra length of belt included in every Flat-Flex conveyor belt for splicing strands eliminates the need for additional costs associated with acquiring extra materials. This makes the full strand splicing method a cost efficient solution.

EZ-Splice Joining Strands

The EZ-Splice joining strand method for wire conveyor belt delivers a pre formed and pre shaped wire strand that is manufactured by us at the Wire Belt Company to fit your exact Flat-Flex conveyor belt. This method was developed by us in response to customers asking for a simpler, easier way to join their wire conveyor belt. Check out some more advantages of this method below:

  1. Time & Cost Efficient: The EZ-Splice offers a quicker and more efficient belt joining process compared to traditional methods. Joining your belt with this product can be done up to 20 times faster than using the traditional full strand joining method of lacing and weaving. The reduction in installation time not only saves labor costs but also minimizes downtime, resulting in substantial cost savings.
  2. Prevention Of Weak Spots: This method eliminates bending and weaving of traditional full strand splicing during installation, ensuring a uniform and strong joint without weak spots. This proactive approach during belt installation prevents potential issues that may arise from rushed or improper joining. By avoiding weak spots, the product contributes to the uninterrupted operation of conveyors, reducing downtime and maintenance requirements.
  3. Extended Belt Life: Using an EZ-Splice joining strand during belt installation significantly extends the life of your conveyor belt. The product ensures stronger belt joints, minimizing the risk of breakage caused by rushed or improper belt joining. This longevity contributes to cost savings as it reduces the frequency of belt replacements.

Conveyor Belt Joining Clips

Conveyor belt joining clips are the final belt splicing method discussed in this blog. These clips serve the dual purpose of splicing your Flat-Flex wire belt during installation and facilitating swift minor repairs. They are conveniently available in one-space and three-space units, with at least one set of clips included with every belt purchase. Should you want additional clips to keep on hand, we recommend placing the order simultaneously with your belt order which will save you time and money in the long run. Some key advantages of wire conveyor belt joining clips are:

  1. Cost Effective: Each conveyor belt comes with a set of joining clips, eliminating any extra expenses associated with this splicing method.
  2. Quick & Easy Installation: Conveyor belt joining clips stand out as one of the simplest ways to join a wire conveyor belt. They virtually eliminate the need for bending or weaving during the installation process.
  3. Tool Free Installation: The installation of wire conveyor belt joining clips for Flat-Flex conveyor belts requires no additional tools, enhancing the user friendly nature of this splicing technique.

Contact Us

In conclusion, the we at the Wire Belt Company offer a range of options for splicing Flat-Flex wire belts, providing versatile solutions to cater to diverse conveyor system needs. Whether opting for the traditional full strand splicing method, the efficient EZ-Splice joining strand or the convenient conveyor belt joining clips, finding the perfect fit for your process is essential. Please feel free to contact us today to find out more.

We also post new blogs each month, highlighting a range of topics such as different products, maintenance tips and much more, so be sure to come back soon.

Phone: (603) 644-2500

Email: sales@wirebelt.com